Guide to Different Types of Mezzanine Shelving - Unistor

Maximising warehouse storage is a priority for many facility operators. When the available floor space fills up, you’re nearing capacity in your storage and relocating isn’t an option – mezzanine shelving becomes the go-to solution. Simply put, a mezzanine shelving system is an elevated intermediate floor that becomes an extension of your storage platform. The real boon of a mezzanine storage system lies in its ability to boost storage capacity while saving precious floor space. While there is an initial cost involved in its setup, it’s a far more cost-effective option than expanding your existing space or moving to a larger premises. 

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At Unistor, we pride ourselves on specialising in and delivering top-tier mezzanine shelving. Far from an ‘off the shelf solution’, we provide tailored options to accommodate your unique business demands. Dive into this guide to discover the variety of mezzanine shelving choices out there, helping you make an informed decision tailored to your budget and storage needs! 

What is Mezzanine Shelving?

Mezzanine shelving is an innovative, semi-permanent flooring system installed within a pre-existing building. Its primary purpose is to leverage unused vertical space, thereby increasing storage capacity. It’s an ingenious solution that capitalises on the existing area of a facility without the hefty costs or logistical nightmares of relocating. As your business grows and demands increase, think of Unistor’s mezzanine shelving as the flexible, cost-effective answer.

Benefits of Investing in Mezzanine Shelving

• Optimised Storage: Mezzanine shelving offers huge ROI for warehouses, instantly freeing up more storage by utilising vertical space, perfect for businesses expanding their inventory.
• Cost-Efficient: Compared to the financial and logistical strains of relocation, mezzanines offer a more economical solution, providing extra storage in your current premises without the need for a larger facility.
• Scalable & Versatile Design:From supporting standard pallet racks to accommodating double or triple-levels, mezzanines are adaptable. They can seamlessly integrate into pick modules and can even house modular offices atop their platforms.
• Durable & Low Maintenance: 100% Australian-made and built to last with top-of-the-line materials, Unistor’s mezzanine shelves require minimal upkeep and can support a variety of hand-loaded items below.
• Enhanced Workflow:Strategically designed mezzanines shelving solutions can improve operational flow, potentially housing multi-level configurations or office spaces, optimising workspace utility.

Boltless Rivet Shelving

Our Boltless Rivet Shelving stands out for its hassle-free setup, ensuring your operations face minimal interruptions. As this product doesn’t use nuts, bolts, or clips, our system uses rivets for strong and secure connections. This design doesn’t just offer quick assembly; it’s a blend of strength and adaptability. It’s an ideal choice for those seeking a storage solution that’s both sturdy and simple to install.

Free Standing Mezzanine Shelving

Free Standing Mezzanine Shelving is an adaptable solution that’s not reliant on existing racking or shelves. Supported by sturdy shelves, this mezzanine type easily expands storage capabilities – ideal for rapidly expanding warehouse operations. This shelving solution optimises available space utility, serving either as a robust work platform for your employees or as an additional storage area. The product has the advantage of flexibility, allowing for easy adjustments based on storage needs.

Pallet Racking Mezzanine

For warehouses that already use pallet racks, the Pallet Racking Mezzanine is a match made in storage heaven. Constructed above or integrated within current pallet racking systems, these mezzanines create high-density storage – almost like having a brand-new facility! Repurposing existing racks is also a budget-friendly alternative, compared to installing an entirely new mezzanine from scratch. These storage mezzanines come with versatile features like catwalks, stair towers, and pallet drop zones. 

Multi-tier Mezzanine Shelving

Aiming for sky-high storage goals? Multi-tier Mezzanine Shelving is your answer. This innovative structure elevates storage to several levels, optimising vertical space like never before. Beyond storage, its design facilitates the easy integration of conveyor systems, improving the movement of your goods. The strategic inclusion of walkways between tiers ensures efficient accessibility, making it an all-rounded solution for loftier storage needs.

Catwalk Mezzanine Shelving

Designed for hand-picking items, Unistor’s Catwalk Mezzanine Shelving features narrow walkways between shelves. This setup is ideal for areas where space is at a premium. The close aisles ensure efficient use of your warehouse while keeping items easily accessible. Tailored for smaller facilities or those with tight spaces, this shelving enhances storage capabilities, making sure you squeeze every last inch out of your commercial space without feeling cramped.

Modular Mezzanine Shelving

Modular Mezzanine Shelving is like building blocks for your storage. It’s designed for dynamic businesses that keep evolving and pivoting. This type of shelving lets you change up and reconfigure your setup whenever you need to, making it easy to adjust to new storage needs. Think of it as a flexible storage solution that grows and changes with your business, helping you stay organised without a fuss.

Matching the Right Mezzanine Shelving with Your Needs

Choosing the ideal mezzanine shelving hinges on a clear understanding of your specific needs. It’s vital to assess the nature of your products, your accessibility demands, and long-term business growth projections. Whether you’re leaning towards pallet rack storage, hand-loaded shelves, or a spacious open floor layout, Unistor is equipped to guide you. With over thirty years of expertise, our specialists ensure you receive a storage solution that’s efficient and cost-effective. From scoping to installation, we’re committed to supporting your storage journey every step of the way.

You will get efficient and thoughtful service from UNISTAR.

Custom Mezzanine Shelving Solution with Unistor

When off-the-shelf solutions fall short, Unistor rises to the occasion with bespoke options. As Australia’s leading manufacturer and supplier of mezzanine flooring and accessories, Unistor specialises in creating customised mezzanine solutions that will fit your business like a glove. Our focus is to harness every inch of your space, turning it into efficient storage that aligns with your operations. By choosing a tailored solution, you’re not just adding shelving – you’re making a strategic investment. And with Unistor’s track record, a high return on that investment is more than just a promise; it’s a commitment we stand by.

If you run a business that utilises a warehouse as its operational hub, you understand the importance of efficiently utilising the available space.

Whether it’s maximising storage capacity or creating new work areas, there are numerous strategies to optimise the square footage of your warehouse. An effective solution worth considering is the installation of a mezzanine floor—a raised platform that offers additional floor space within your warehouse. This blog post will delve into the various types of mezzanines that exist and provide guidance on selecting the most suitable one for your business.

Benefits of Mezzanine Flooring

Mezzanine installations offer numerous benefits for warehouses of all sizes and industries. Here are some of the key advantages of adding a mezzanine to your warehouse:

Increased Storage Capacity and Flexibility

One of the most significant benefits of mezzanine installations is the extra storage space they provide. Mezzanines can be used to store products, equipment, and supplies, allowing you to make the most of your vertical space. This increased storage capacity also gives you more flexibility in organizing your warehouse, enabling you to optimise your workflow and increase productivity.

Improved Organisation and Accessibility

Mezzanines can help you organize your warehouse more efficiently. By using the extra space to store products and equipment, you can create more accessible pathways and workspaces, reducing the time it takes to locate and retrieve items. This improved organization can help you improve your workflow and productivity, reducing errors and increasing accuracy.

Creation of New Workspace and Repurposing of Existing Space

Mezzanine installations can also create a new workspace and allow you to repurpose existing space. If your warehouse is running out of floor space, a mezzanine installation can provide an additional level for offices, break rooms, or other workspace. Additionally, a mezzanine can help you repurpose existing space by allowing you to move storage or equipment to the upper level, freeing up floor space for other purposes.

Increased Property Value

Finally, mezzanine installations can increase the value of your property. By adding a mezzanine, you’re essentially creating additional square footage, which can increase the overall value of your warehouse. If you’re looking to sell or lease your property in the future, a mezzanine installation can help you attract more buyers or tenants and increase your return on investment.

Types of Mezzanine Installations

When it comes to selecting a mezzanine installation for your warehouse, there are numerous options to choose from. Here are just some of the most common types of mezzanine installations:

• Free-Standing Mezzanines are self-supporting structures that don’t require any additional support from the building’s existing structure. These mezzanines can be easily relocated or expanded and are ideal for warehouses with high ceilings.
• Rack-Supported Mezzanines use existing pallet racking as the support structure for the mezzanine platform. This option is ideal for warehouses with limited floor space or those looking to add storage space above their existing pallet racking.
• Shelving-supported mezzanines use existing shelving units as the support structure for the mezzanine platform. This option is ideal for warehouses with limited floor space or those looking to add storage space above their existing shelving units.
• Structural steel mezzanines are designed to support heavy loads and are ideal for warehouses that need to store large or heavy equipment or machinery. These mezzanines can be custom designed to fit your specific needs and can be used for storage, production, or office space.

Installation and Maintenance

Once you’ve decided you need a mezzanine for your warehouse, it’s important to ensure that it’s installed and maintained properly. Here are some key things to consider:

• Design and installationIt’s important to work with a professional mezzanine design and installation company that will consult and advise on the optimum solution for your workplace. This will include not only the best design but is in the best location, good access and a cost-effective solution. A company will also ensure that your mezzanine meets all regulatory requirements and building codes.
• Regular MaintenanceIt is essential to ensure that your mezzanine stays in good condition and continues to operate safely. Make sure to schedule regular inspections and maintenance with your mezzanine installation company.
• Safety FeaturesMake sure that your mezzanine installation includes all necessary safety features, such as guardrails, handrails, and safety gates. These features will help prevent accidents and injuries in your warehouse.
• Employee TrainingMake sure that all employees who will be working on or around the mezzanine receive proper training on how to use it safely. This includes training on how to access the mezzanine, how to load and unload materials, and how to use any safety features.

If you’re considering installing a mezzanine in your warehouse, make sure to work with a reputable and experienced mezzanine installation company that can provide not only professional installation and maintenance services but also guidance on safety, regulations and compliance.

For more information, please visit multi tier mezzanine.