In this video, we will examine the features of functions of a liquid cylinder, or dewar, as well as how to read and understand the various valves and gauges on the unit. Dewars are constructed of a stainless steel inner vessel surrounded by an outer shell and come in various sizes and pressures for your application. They are designed to insulate the cryogenic liquid inside to slow the phase change, or in other words, to reduce the time it takes to turn into a gas. Most common sizes included 160 Liter, 180 Liter, 196 Liter and 230 Liter liquid capacity. Most common pressure ratings of 22psi, 230psi and 350psi.
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The float gauge, sometimes also referred to as the liquid contents gauge, is seen here in the center of the dewar. It indicates the amount of liquid remaining in the vessel. The float gauge on this dewar shows “E” for empty and “F” for full. In addition to the horizontal gauge seen on this dewar, you may encounter a vertical gauge, with a pin that moves vertically to indicate the volume of the liquid contents. Liquid cylinders are now being manufactured to include the Rotarex C-Stic. This digital gauge provides product level measurement accuracies of plus or minus 1%, and includes outputs for telemetry.
Next is the safety relief valve. When the pressure in the dewar reaches the psi set on the safety relief valve, it opens and releases the excess pressure. Dewars can be equipped with one or two safety relief valves. When two valves are present, you can set two different pressures and select which valve is activated at the time of filling. This allows you to use the dewar at different pressures based on your application. If the internal pressure of the tank exceeds the set level, you will hear a hissing sound indicating that the pressure is being released or vented. Do not be alarmed by this noise, this means the valve is working as intended.
The pressure building circuit is used to ensure the pressure inside the tank remains within the desired parameters for your application. When your downstream application is drawing a high volume of product, the pressure inside the tank will decrease. Turning this hand wheel to the left allows the liquid inside the dewar to travel to the coils that run between the inner and out vessels, which raises the temperature of the product and converts it from liquid to gas. This, in turn, builds pressure inside the dewar. The pressure builder will continue to build pressure until it reaches the set point on the pressure building regulator. When the pressure building circuit is activated, you will see frost rings around the outside of the dewar, this is completely normal operation. .
This is the vent valve, indicated by the tag labeled “vent” and the tamper-resistant collar. This valve is primarily used during the filling process. You don’t need to open and close this valve during normal operation, but if the pressure in your dewar becomes too high, the vent valve can be used to reduce the tank pressure. You can open the valve by slowly turning this hand wheel until you hear gas escaping. Keep in mind, this is a loud and abrupt operation. It is also important to note that venting gas will displace oxygen and poses a risk of asphyxiation, therefore the vent valve should never be opened when the dewar is in a confined space. .
The gas use valve is indicated with a tag labeled “Gas Use” and a tamper-resistant collar. This is where gas product is extracted from the dewar to your downstream application, with pressure being controlled through an attached regulator. You will get the best performance out of your dewar if you use a liquid cylinder regulator on this valve. General Air recommends the Harris Model 330 single stage liquid cylinder gaseous regulator or the Victor ELC4 Edge liquid cylinder regulator. While pulling product from the gas use valve, it is normal to see frost accumulation on the dewar. Frost on the top of the unit is typically seen after it is filled. Frost can also be seen covering the sides of the dewar, which is normal during or after use or with high rates of withdrawal. If you notice the dewar accumulating frost when not in use, this could be an indication of a leak in the gas use line or loss of vacuum within the tank and requires further inspection..
The liquid use valve is indicated with a tag labeled “Liquid” and a tamper-resistant collar. If you intend to use liquid product in your downstream application, the safety relief valve should be set at 22 psi, meaning the internal pressure of the tank will stay at or below 22 psi. When drawing liquid from this port, it is critical to use a cryogenically rated transfer hose and a phase separator. The phase separator slows the stream of liquid coming from the hose, reducing the risk of splashing allowing better control of liquid flow. Other applications require direct connection of the transfer hose to an appliance rated for cryogenic use. Because cryogenic liquid is hundreds of degrees below freezing, it is important to wear proper PPE when handling liquid gas. This typically includes a faceshield, safety glasses, insulated gloves, closed-toed shoes, and a nylon apron. You should also ensure that you are in a well-ventilated area when dispensing liquid gas from a dewar into any cryogenic container.
The best way to move your dewar is with a hand cart specifically designed for transporting dewars. The oval holes seen here on each upright around the ring of the dewar are intended for safely moving the unit. Because a full dewar can weigh anywhere from 600-800 pounds, it is critical to follow proper safety protocol to avoid injury. When sliding the dewar into place, hook the locating pin into the opening and pull the cart backwards, resting it on the wheels of the cart. The pin keeps the dewar on the cart and prevents it from rolling to the left or right. Next, secure the strap or chain, and you are ready to transport your dewar.
Additionally, an overhead crane can be used to lift a dewar off the ground. It is important to use at least two of the cutouts when securing the hooks so that the strap is centered over the tank. Never try to lift a dewar with the hand ring.
What are Horizontal Liquid Dewar Cylinders Used For?
When it comes to storing and transporting cryogenic liquids, the equipment used is crucial for maintaining safety and efficacy. One of the most essential tools in this field is the Horizontal Liquid Dewar Cylinder. But what exactly are these cylinders, and how are they utilized? Let’s dive into their features, applications, and the industries that benefit from them.
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What is a Horizontal Liquid Dewar Cylinder?
A Horizontal Liquid Dewar Cylinder is a specialized vacuum-insulated container designed to safely store and transport cryogenic liquids like liquid nitrogen, helium, and oxygen. Unlike their vertical counterparts, these cylinders lie horizontally, which can offer advantages in stability and space-saving design.
Key Features of Horizontal Liquid Dewar Cylinders
Vacuum Insulation: The most critical feature is their vacuum insulation. This technology minimizes heat transfer, keeping the stored liquid at low temperatures for extended periods.
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Safety Valves: Safety is paramount, and these cylinders often come equipped with safety valves and pressure relief systems to prevent over-pressurization, which could lead to dangerous situations.
Robust Design: Made from durable materials, Horizontal Liquid Dewar Cylinders are engineered to withstand the rigors of handling and transportation in various environments, from laboratories to industrial sites.
Common Uses of Horizontal Liquid Dewar Cylinders
Horizontal Liquid Dewar Cylinders are versatile and find applications across various industries. Here are some common uses:
Biotechnology and Pharmaceutical Industries: Liquid nitrogen is frequently used for cryopreservation in laboratories to store biological samples, such as cells, tissues, and even whole organisms. The horizontal design allows for easier handling and accessibility when retrieving samples.
Cryogenic Transportation: These cylinders play a crucial role in transporting cryogenic liquids safely. They can be easily mounted on trucks or specialized vehicles, making them ideal for transporting liquid oxygen to hospitals or liquid helium to research facilities.
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Research and Development: In scientific research, horizontal Dewar cylinders provide researchers with the means to store and transport chemicals necessary for experiments, such as super-cooled materials.
Industrial Applications: Industries that require the use of gases like oxygen and nitrogen for production processes benefit from horizontal Dewar cylinders. They provide a steady supply of cryogenic liquids essential for welding, metal fabrication, and refrigeration processes.
Advantages of Using Horizontal Liquid Dewar Cylinders
Space Efficiency: The horizontal orientation allows for stacking and more efficient use of space in storage facilities or laboratories.
Ease of Use: These cylinders can be more accessible for filling and draining, streamlining operations in busy environments.
Enhanced Stability: The low center of gravity in horizontal cylinders reduces the risk of tipping over, improving safety in transport and storage.
Conclusion
Horizontal Liquid Dewar Cylinders represent an essential tool in various fields that require the safe and efficient storage and transportation of cryogenic liquids. Their unique design and features offer numerous benefits, from enhanced safety and stability to improved space efficiency. Whether in biotechnology, research, or industrial applications, these cylinders play a crucial role in maintaining the integrity of temperature-sensitive materials.
If you’re considering incorporating Horizontal Liquid Dewar Cylinders into your operations or need more information on their applications, don’t hesitate to reach out to industry experts. Start exploring the potential of these invaluable tools today!
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