Surgical Mask Making Machine: The Ultimate FAQ Guide
This is a list of all questions and answers about the surgical mask making machine.
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They will help you understand the design, working principle, classification, quality standards and features of mask making machines, amongst others.
What is Surgical Mask Making Machine?
Surgical mask making machine is an electromechanical device that you can use to make surgical masks in various capacities.
Surgical mask
Why Invest in Automatic Face Mask Making Machine?
You should invest in the automatic face mask making machine to increase your face mask making output.
Here are the reasons that should compel you to invest in the automatic face masking machine.
Ultra sonic surgical mask making machine
· Increase in Productivity or Throughput
Automatic face mask making machine works at a higher speed thus increasing the productivity of the surgical masks.
You will produce more face masks within a particular range of time using an automatic face mask making machine.
· Improvement in Quality
You will also produce very high-quality types of face masks as the automatic face mask making machine has higher quality predictability.
· Improved Robustness
You will also improve the robustness or consistency of the face mask making process using the machine.
Apart from that, you will also increase or improve the consistency of the face masks you are making.
· Reduction in Expenses
You will reduce the amount of money that you will spend in the production process by hiring less labor resources.
The automatic surgical mask making machine performs most of its functions automatically without the help of human labor.
Due to consistency and high level of accuracy, there is very little wastage of raw materials thus reducing production cost.
· Improved Safety
Since the machine does not require a lot of human labor assistance, there will be less danger of harming many people.
Apart from that, the machine has automatic sensors that will shut it down in the face of danger or malfunctions.
· Increased Efficiency
Automatic surgical mask making machine increases the efficiency of making surgical masks.
It works with high level of accuracy in determining weight and size with very high levels of accuracy beyond human capabilities.
Can you buy Face Mask Making Machine and Automatic Face Mask Packing Machine Separately?
Face mask packaging machine
Absolutely, you can purchase the face mask making machine and the automatic face mask packing machine separately.
You can start by purchasing the face mask making machine first before purchasing the face mask packaging machine.
Due to budget constraints, you will be able to work with the face mask making machine and package then manually.
Later on, you will purchase the face mask packaging machine and integrate it with the face mask making machine.
You will, however, need a professional to assist you in the integration process of the two machines.
Apart from that, you must also purchase machines that are compatible with one another.
Additionally, you can integrate the face mask making machine with other types of machines for a complete production plant.
What is Surgical Mask Making Machine used for?
Some of the main used include:
i. Masking different Types of Surgical Masks
Primarily, you will use the surgical mask making machine to make different types of surgical masks.
Some of the face masks that you can make using the surgical mask making machine include:
- Non-woven surgical masks
- C -shapes surgical masks
- Cup surgical masks
It uses state of the art manufacturing process allowing you to customize according to client specifications.
Implying that the machine will cut the raw materials for making surgical masks into various sizes and shapes.
You can use the machine to automatically feed the relevant raw materials that you need for making the face masks.
You will use the machine to accurately measure the raw materials into different sizes to meet customers specifications.
It will also fold the raw materials after matching and arranging them accordingly.
ii. Combining different Parts of Surgical Masks
You can also use the machine to piece all the parts of the mask together through different techniques such as stitching.
It can also weld the ear bands onto the face mask thus permanently sticking it to the face mask.
Apart from that the machine has the capability of inspecting the quality of the surgical masks.
iii. Sorting Surgical Masks
You will use the machine to sort the surgical masks into various sizes and categories.
iv. Printing on Surgical Masks or Packaging
It can also print the surgical masks with the required labels and designs that will meet the customers' specifications.
As soon as it completes the manufacturing process, the machine can get rid of all the waste products accordingly.
What are the Types of Face Mask Making Machines?
There are different types of mask making machines that you can choose from depending on your preferences.
Here are the different types of face mask making machines that you can choose from.
1. Non-Woven Face Mask Making Machine
Non-woven face mask making machine is an automatic device that you can use to make blank masks using different materials.
You will find the automatic non-woven face mask making machine in diverse specifications and models.
Non-woven mask making machines are the perfect types of machines due to impeccable performance and sturdiness.
The main features that you will look at when choosing a non-woven face mask making machine include:
- It has an aluminum alloy rack that is strong and easy to clean
- It is a stable machine with a very high output level
- It comes complete with an automatic tension control system to ease the production process.
- You can also adjust the ultra-sonic unit accordingly to meet your production specifications.
- It also has an adjustable speed control system for proper navigation through different speeds.
2. High Speed Disposable Face Mask Making Machine
High speed disposable face mask machine
High speed disposable face mask making machine is a device you will use for making disposable masks at high speed.
You can use it to make disposable face masks with materials such as non-woven fabric and activated carbon and filter materials.
It has an automatic system that will do the following:
- Feeding the machine with the raw materials to nose clipping
- Sealing the edges of the disposable face masks
- Cutting the finished products into various sizes
The main features of the high-speed disposable face mask making machine include:
- High pressure double crank which controls the opening and closing of the die.
- High intellectualization and automation running system with no pollution
- Has a link with the air conveyor system in direct line with the filling machine
3) Fully Automatic Inside Ear Loop Surgical Mask Making Machine
Fully automatic surgical face mask machine
You will use this machine to make a special type of ear loop surgical mask.
It uses different types of materials in making the face mask and place an elastic ear loop for proper holding.
The main features of the fully automatic inside ear loop surgical mask making machine include:
- It is compact in design thus saving space within the factory
- Main material for making the machine is aluminum alloy which is strong, beautiful and rustproof.
- It has very high levels of stability with very low rates of failure.
- Since it is automatic it comes complete with a PLC control system.
- It also has a photoelectric detection system that will ensure low rates of failure.
4) Fully Automatic Face Mask Making Machine
This type of machine has a fully automatic system for making different types of surgical masks.
You will need very few employees if any to help in the operations of the fully automatic face mask making machine.
This is because most of the operations of the machine are fully automatic thus no need for human assistance.
Some of the features of a fully automatic face mask making machine include:
- PLC control system for proper programming, controlling and monitoring the machine
- Aluminum alloy frame that is strong enough and rust-resistant thus increasing durability.
- Stainless steel fixture for proper and free adjustments of the material fixtures.
- It has an independent nose clip feeding system that is convenient for proper maintenance and adjustment.
- It has stable performance with a continuous adjustment of the working speed.
5) High Speed Automatic Medical Face Mask making Machine
Surgical face mask making machine
This type of machine has very high stability and is capable of producing medical face masks at high speed.
It has the capability of performing all the manufacturing processes of face masks accurately at very high speeds.
Since it is an automatic machine, you will need one person to operate it at the control panel.
The main features of the machine include:
- It has ultrasonic welding capabilities with very high levels of stability.
- It can achieve multi-functional integrated machining systems with very high precision.
- It has very high output of finished products as well as proper collection systems.
- It also comes with photo-electric detection systems which are highly reliable with low rates of failure.
- It has a solid frame of aluminum alloy making it beautiful and free of rust.
- It is also small in size and covers a very limited amount of floor space.
What are the Parts of Automatic Surgical Mask Making Machine?
Automatic surgical mask making machine consists of different parts that coordinate and work together in making the surgical masks.
Here are the main parts of the surgical mask making machine.
Technical drawing of mask making machine
· Feeding System
This is the part that will automatically feed the surgical mask making machine with the raw materials.
It is capable of determining the right quantities and sizes that it should feed into the machine.
· Electrical System
This is the main unit that will provide the surgical mask making machine with enough power to operate the machine.
It has fuses and switches that will control the amount of power flowing through the machine.
· Moulding System
This system consists of different types of parts that are responsible for cutting and shaping of the surgical masks.
It is capable of determining the right size of the surgical mask that you need according to the programming details.
· Welding and Stitching System
This is the part of the machine that is responsible for piecing all the parts of the mask together.
It can either stitch the parts of the mask together using different stitching techniques.
Apart from that, you can depend on it to weld the ear loops of the surgical masks together.
· Transport System
You will depend on the transport system consisting of guard rails and conveyor systems to move the material through various stations.
It will also move the final products all the way to the discharge port.
· Printing System
The machine has the capability of printing the surgical masks with different forms of information.
It depends on the printing system to mark the surgical masks with verified information.
· Inspection System
As soon as the manufacturing process is complete, the machine has to inspect the quality of the surgical masks.
It depends on the inspection unit to check the quality of surgical masks according to the production specifications.
Apart from that, it will also sort them out into various shapes and sizes before going through the discharge unit.
· Discharge Unit
You will receive the final surgical mask from the surgical mask making machine through the discharge unit.
This is the part of the machine that will release the final product for further processing such as packaging.
How does Surgical Mask Making Machine Work?
It is important that you have proper knowledge on the technical aspects of making surgical masks.
Here are some of the factors that you have to take under proper consideration to understand how the machine works.
· Get Suitable Raw Material
First, you have to know the kind of material that you will use in the process of making the surgical mask.
The best materials for making surgical mask are the non-woven fabric with proper air permeability and better filtration.
Apart from that, you need to check the material for making the surgical mask making machine.
The best material that you can use for making surgical mask making machine is stainless steel and aluminum alloy.
Surgical face mask made from non-woven fabric
· Speed of Production
You must also consider the speed at which you will produce the surgical masks.
Implying that, you can set your surgical mask making machine to produce a certain number of masks per minute.
This will depend greatly on the type of surgical mask making machine you are using.
For instance, you can set the speed of the surgical mask making machine to produce 35 masks per minute.
· Ultrasonic Specifications
Most automatic surgical mask making machines come with the ultrasonic feature for making the surgical masks.
You will also set the ultrasonic dimensions to a specific range which can be 20, 30, or 40 KHz.
This will also be a great determinant on the welding properties of the machine on the mask.
· Dimensions
In this case, you will specify on the size of the surgical mask that you need to manufacture.
This also includes the number of layers that you want to have on your surgical mask.
The size of the mask and number of layers of the mask will determine the overall weight of the mask.
How are Surgical Masks Made?
With a proper understanding of how a surgical mask making machine works, you can now make surgical mask.
Here is a step by step guide through the process of making a surgical using a surgical mask making machine.
Surgical face mask making machine
1. Preparation Stage
First, you have to make sure that all the materials that you need are in place.
This includes preparing the machine as well as the fabric that you will use to make the surgical mask.
Preparation includes making sure that all the machine parameters are in proper working condition.
You will also oil and grease the machine well as well as programming it from the control panel.
Key in all the technical aspects of the machine after loading the products hopper with the raw materials.
As soon as you have everything in place, you will begin the production process by pressing start.
2. Unwinding the Surgical Mask Material
Unwinding face mask material
At this point, the machine will unwind the roll of surgical mask material (non-woven fabric).
After that, it will cut it according to the right dimensions that you will specify during programming stage.
3. Layering the Fabric
After getting the dimensions right, the machine will take one piece of the fabric and place it on top of the other.
Usually, you will program the machine to layer 3 layers of fabric on top of each other.
You can adjust the number of layers that you will place according to the specifications of the customer.
4. Welding the Mask
At this stage, you will piece all the parts of the mask together.
You can do this through stitching of the pieces together using different techniques or welding.
Stitching of the pieces is the most appropriate method for attaching the three layers of non-woven fabric.
Welding will come in handy when you are attaching the non-woven fabric to the elastic adjustable loop.
You must ensure that the machine stitches the layers accordingly on the four sides of the fabric.
It can achieve full stitching around the masks by turning the masks four times at an angle of 90 degrees.
5. Quality Inspection
After that, the machine will inspect the surgical masks to detect the presence of any faults on the masks.
After that, it will sort out the masks without defaults into various categories before sending them for packaging.
With competitive price and timely delivery, Nekon sincerely hope to be your supplier and partner.
How much does Medical Face Mask Making Machine Cost?
The cost of the medical face mask making machine ranges between 50,000 to 120,000 US dollars.
You will be able to determine the specifications that you need on your custom medical mask to know the cost.
Here are the specifications that you need to take under consideration to determine cost of medical face mask making machine.
· Quality of the Machine
You will look at the quality of the machine in terms of the type of material for making the machine.
Apart from that, you will look at the speed of the machine as well as the quality of the final products.
This will determine how accurate and efficient the medical surgical mask making machine really is.
The higher the quality of the machine, the more money you will pay.
· Quantity of Machines
The more machines you need, the more money you will pay.
You might also benefit from a reduction in cost on the basis of economies of scale.
· Level of Automation
Fully automatic surgical mask making machines cost more than manual surgical mask making machines.
Which are the key Surgical Mask Making Machine Specifications?
When looking for a good surgical mask making machine, you will look at the following specifications.
Surgical face mask specification
· Dimensions of the Machine
You will look at the dimensions of the machine in terms of size and weight of the machine you need.
You will determine the dimensions in terms of production capacity as well as size of the production plant.
The machine has to fit in well at your production plant factory.
· Power Requirements
This involves the electric power that will flow through the machine to energize its operations.
You will also determine the power specifications and rating in terms of the region where you will use the machine.
· Type of Machine
In this case, you will look at the machine in terms of level of automation.
You can either have manual, semi-automatic, or fully automatic surgical mask making machine.
· Efficiency of the Machine
You have to specify how reliable you want your machine in terms of accuracy in making the surgical masks.
· Output of the Machine
It is important to specify the number of surgical masks you need the machine to produce per minute.
Which Material is Fully Automatic Face Mask Making Machine made of?
Well, the best material that you will use for making fully automatic surgical mask making machine is stainless steel.
Apart from that, you can also use aluminum alloys which will work equally as good as stainless steel.
These materials exhibit the following properties:
· Durability
The materials are strong enough to withstand the entire weight of the whole machine.
It is capable of ensuring the stability of the machine through the whole production process.
· Sustainability
In this case, you will look at these materials in terms of how clean they are for production of surgical masks.
Both materials are corrosion resistant and can withstand the effects of the agents of corrosion.
Apart from that, it is easy to maintain and clean thus improving the sanitization levels of the machine.
How does Automatic Face Mask Packing Machine work?
Automatic face mask packing machine follows 6 simple steps that determine how it works.
Here is a step by step guide through the working principles of an automatic face mask packing machine.
· Automatic Bag Feeding
First, you need to load the machine with the packaging bags on to the packaging bags unit.
Apart from that, the surgical masks that you intend to package must also be in the products hopper.
After that, you will program the machine using the PLC control system with the right packaging specifications.
As soon as the machine starts, it will begin with picking the bags from the bag storage unit.
At the same time, the hopper is releasing and receiving the surgical masks while maintaining proper calibration.
· Filling Station
The machine will move the bags straight to the filling station in readiness for the filling process.
With the help of clips on the electronic motor the machine opens the bags by adjusting the width.
The machine will also make sure that it adjusts the width of the bags according to your specifications.
You can monitor the whole process from the PLC control system and take note of the unopened bags.
Make sure that you collect the unopen bags and load them back into the bag hopper.
· Automatic Filling
The machine uses the photoelectric tracking and positioning system to detect the presence of an open bag.
It will also signal the machine to release the surgical masks from the products hopper to fill the open empty bags.
It ensures that the full bags move out of range for the filling of the empty bags that come afterward.
The system ensures a very high level of accuracy and reduces the spillage of surgical masks outside the bag.
· Bag Sealing Process
You need to remove the air from the full bags by thoroughly exhausting the bag to release the excess air.
At the next stage, the package will receive a seal that will secure the face masks inside the bag.
It also employs enough heat that will seal the bag completely from external interference.
After that, the machine will automatically label and print the dates on the bags.
Finally, the bags move on a conveyor belt to the discharge unit for storage or transportation.
Is there a difference between Dusk Mask Making Machine and Surgical Mask Making Machine?
Absolutely, there is a great difference between a dusk mask making machine and a surgical mask making machine.
Dust mask
Surgical mask
The main difference between the two types of machines in in the working principle and the type of materials.
Dusk mask making machine employs more of welding in the process of making the dusk masks.
On the other hand, surgical mask making machine employs stitching of many layers of non-woven fabric.
Apart from that surgical masks making machine uses the layering method which is not available in dusk mask making machine.
How does Surgical Mask Making Machine prevent Contamination?
You will prevent contamination of the surgical masks on the surgical masks making machines by using the right materials.
Implying that, you will purchase a surgical mask making machine with aluminum alloys or stainless steel.
These materials do not corrode thus making them contamination free.
Apart from that, the materials are easy to clean and you can sanitize them easily.
How can you Test Quality of Surgical Masks?
After making the surgical masks, you have to test them to ensure that they are safe for use in different situations.
Here are the main tests that you must put the surgical masks through to ascertain their safety.
Doctor with surgical face mask
· Bacteria Filtration Efficiency (BFE)
You will shoot an aerosol with staphylococcus aureus at the mask at a rate of 28.3 liters in every minute.
This test will ensure that the mask has the capability of catching the number of bacteria it is set to catch.
· Particle Filtration Efficiency
You can perform this test by spraying an aerosol of polystyrene microspheres to ensure the mask filters the right particle sizes.
· Breathing Resistance
You will do this test to ensure that the mask remains in position as you breath.
The test will also signify the ease of breathing through the masks.
· Splash Resistance
In this case, you will be testing if the mask is restrictive enough to protect the wearer from splashing fluids.
You will splash bloodlike fluids on the mask at the pressure of blood flow to test mask resistance.
· Flammability
In this case, you will test how slowly and how long it will take for the mask to catch fire in case of flames.
Which Types of Surgical Masks are there?
There are different levels of masks that you can use to choose the type of mask that you need.
Here are the main types of masks that you can choose from.
· Minimum Protection Masks
You will use this type of mask for the short procedures that does not involve splashing of fluids or aerosols.
· Level 1 Masks
It comes complete with ear loops for proper stability as they are standard for surgical and other procedural applications.
You will use this type of face mask in low risk situations where there is minimal splashing of fluids.
· Level 2 Masks
This type of mask has 120mmHg fluid resistance that provides enough barrier against light to moderate aerosol.
· Level 3 Masks
You will use this mask in case of heavy exposure to aerosols and other fluid sprays.
It has about 160mmHg resistance to aerosols.
Which Industries use Automatic Face Mask Making Machine?
You can use the automatic face mask making machine in different industries such as:
- Pharmaceutical industry to make masks for the medical practitioners
- Food industry to make appropriate masks for the food makers and handlers
- Chemical industry to make face masks for the people handling the chemicals.
Why Import Surgical Mask Making Machine from China?
You will import surgical mask making machines from China due to the following reasons.
Non-woven face mask making machine
China produces very high-quality machines that is a match for the money that you will spend.
It produces machines with very high levels of accuracy as well as the latest forms of technology.
You will also receive the best customer care services from China with a lot of free consultations.
You will also receive enough help when it comes to the designing of custom surgical mask machines
- Proper Transport Network System
China has numerous sea ports and airports through which you can easily transport your machine to your destination.
How do you make Face Mask Making Machine User Requirement Specification?
You can make a face mask making machine user requirement specification by having the following details.
In this case, you will include the reasons why you are looking for the face mask making machine.
You will include the work flow as well as the functions of the surgical mask making machine.
In this case, you will specify the technical specifications of the surgical mask making machine.
Finally, you will specify how you intend to maintain the machine as well as how you will train your personnel.
What is Surgical Mask Making Machine Validation Protocol?
After purchasing the surgical mask making machine, you have to ensure it is working properly.
Here are the main verification documents that you must have.
- Factory Acceptance Test Documents
You will test your surgical mask making machine at the factory level to ensure it is working properly.
After that, you will receive a factory assessment test qualification certificate as proof.
- Installation Qualification Document
You will also ensure that the machine is working properly especially before and after the installation process.
You will receive an installation qualification document as soon as the test is successful.
- Operational Qualification Certificate
After installation, you need to ensure that the machine is working properly by doing an operational test.
You will receive an operation qualification certificate as proof that the machine is working accordingly.
Which Safety Features do Fully Automatic Face Mask Making Machine come with?
You must ensure that the fully automatic face mask making machine is safe for use.
This includes ensuring that it has proper sensors that will detect any form of malfunction of the machine.
Apart from that, the sensors will trigger the machine to switch off immediately in case it detects a problem.
As the machine shuts down, it will send a warning to keep you away from the system to avoid injury.
Are there New Technological Advancement in Surgical Mask Making Machine Industry?
Non-woven face mask making machine
Absolutely, there are new technical advancements in surgical mask making machine.
The new technology is set to improve the efficiency of the machine in terms of speed and accuracy.
Apart from that, the new technology is set to improve the safety of the machine and keep the users safe.
It also eliminates the possibilities of malfunctions that will harm the health of the machine during the production process.
Additionally, the new technology has the capability of improving the comfort of the surgical masks.
How can you Troubleshoot Surgical Mask Making Machine?
During the Production process, you may encounter a few setbacks with the operations of the machine.
Here are a few problems that you may encounter and how to solve them.
1. Inability of Materials to Flow
You might realize that the materials are not flowing from the product hopper due to slow speed.
It might also be as a result of a blockage in the system or poor calibration.
You can sort this out by properly calibrating the machine and removing the pieces that clog the system.
You will also increase the speed by programming the machine accordingly.
2. Poor Cutting and Sizing of Masks
You might also note that the final products are of varying sizes due to poor calibration of the machine.
It might as well be as a result of poor alignment of the machine resulting into poor uniformity of cuts.
You can sort this by properly calibrating and aligning the parts of the machine.
How do you Increase Efficiency of Fully Automatic Surgical Mask Making Machine?
You can increase the efficiency of the surgical mask making machine by:
- Properly calibrating the machine so as to get the right cutting edges and points.
- Training your personnel on the best production procedures and techniques
- Using very high-quality machines and materials in the production process.
- Proper consultation with other manufacturers as well as your suppliers
- Proper and frequent cleaning and maintenance of the surgical mask making machine.
Why Trust SaintyCo Surgical Mask Making Machine?
You should trust SaintyCo mask making machine due to the following reasons:
- High quality machines with high level of stability
- High level of accuracy and efficiency in the process of making face masks
- Cheaper option thus giving you value for your money
- High level of output with varying speeds of operations
We hope you learnt a lot about surgical mask making machines.
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